Technical Parameters
| Model | 100T | 125T | 130T | 140T | 160T | 200T |
| Motor/KW | 18.5 | 22 | 22 | 30 | 30 | 37 |
| Bin Size/cm | 100*70*35 | 110*70*40 | 120*80*45 | 130*100*50 | 160*120*50 | 200*180*90 |
| Steel plate thickness/mm |
20+12 | 20+12+25 | 20+12+25 | 20+30 | 20+30 | 20+30+40 |
| Bale Size/mm | 200*200*400 -500 |
250*250*500 -600 |
300*300*500 -600 |
250*250*600 -700 |
300*300*600 -700 |
500*500*600 -700 |
| Machine Size /mm |
2600*1800*1400 | 2800*1800*1400 | 3000*2000*1500 | 3300*2450*1800 | 3800*2850*1800 | 4900*3500*2800 |
| Downward pressure cylinder diameter (mm) |
140 | 140 | 140 | 180 | 180 | 200*2 |
| Rear push cylinder diameter (mm) |
200 | 220 | 220 | 245 | 245 | 230*2 |
| Side-push cylinder bore diameter (mm) |
220 | 250 | 250 | 300*1 | 300*2 | 350*2 |
| Diameter of the cylinder for removing the packagemm(mm) |
90 | 90 | 90 | 90 | 90 | 160 |
| Machine Weight/TONS |
2.6 | 2.9 | 4.5 | 6.2 | 8 | 16 |
| Cutting tools | Optional | Optional | Optional | Optional | Standard equipment |
Standard equipment |
| Cooling method | Optional | Optional | Optional | Optional | Air-cooled | Air-cooled |
| Model | 260T (Remote-controlled) |
315T (Remote- controlled) |
400T (Remote- controlled) |
Hydraulic Lift Gate Metal Baler |
Large-Scale Hydraulic Top-Lifting Door Metal Baler |
Car Body Crushing Machine |
| Motor/KW | 30*2 | 37*2 | 37*3 | 30 | 55*2 | 30*2 |
| Bin Size/cm | 250*180*100 | 250*200*100 | 300*250*100 | 1300*800*700 | 3600*2000*1100 | 5300*2500 |
| Steel plate thickness/mm |
20+30+40 | 20+30+40 | 20+30+40+60 | 12+18+40 | 20+30+40+60 | 20+30+40 |
| Bale Size/mm | 500*500*600 -700 |
500*500*800 -1000 |
500*500*800 -1000 |
Adjustable*800*500 | 1250*2000*1100 | //// |
| Machine Size /mm |
5800*3600*2800 | 5800*3800*2800 | 6700*5000*2800 | 3200*1500*2000 | 11500*3200*3500 | //// |
| Downward pressure cylinder diameter (mm) |
220*2 | 220*2 | 250*2 | 180 | 275*2 | 350*2 |
| Rear push cylinder diameter (mm) |
250*2 | 250*2 | 275*2 | 245 | 325*2 | //// |
| Side-push cylinder bore diameter (mm) |
400*2 | 450*2 | 510*2 | /// | /// | /// |
| Diameter of the cylinder for removing the packagemm(mm) |
160 | /// | /// | Hydraulic Lift Gate 160*2 |
Hydraulic Lift Gate 200*2 |
/// |
| Machine Weight/TONS |
27 | 37 | 48 | 6 | 45 | 26 |
| Cutting tools | Standard equipment |
Standard equipment |
Standard equipment |
Optional | Standard equipment | /// |
| Cooling method | Water-cooled | Water-cooled / Cooling tower |
Water-cooled / Cooling tower |
Optional | Water-cooled / Cooling tower | //// |
1. Product Overview
This heavy duty horizontal metal baler with hydraulic lift discharge door is professionally developed for high-volume and high-density metal scrap compression demands of large recycling enterprises. The whole machine adopts integral thickened manganese steel plate welding and overall stress relief treatment, with super structural rigidity and impact resistance to adapt to long-term high-intensity industrial operation. The unique hydraulic lift discharge door replaces traditional fixed rear doors and manual flip doors, achieving fully hydraulic automatic discharging without manual auxiliary operation.
Matched with industrial PLC intelligent centralized control system and large-flow high-pressure hydraulic station, the equipment realizes automatic feeding, multi-directional high-pressure compression, pressure holding, hydraulic door lifting, automatic bale discharging and door closing cycle operation. It can process various thick and hard bulk metal scraps that ordinary balers cannot handle. The finished metal bales feature high density, regular shape and firm binding, which effectively reduce storage and container transportation costs, improve smelting efficiency and metal recovery rate, and create higher economic benefits for large-scale recycling projects.
2. Core Advantages of Hydraulic Lift Discharge Door System
The hydraulic lift discharge door is the core upgraded configuration of this large horizontal metal baler, bringing disruptive optimization compared with traditional baling equipment:
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Fully Automatic Unmanned Discharging: Independent hydraulic cylinder drives door lifting and resetting automatically after compression. No manual door opening, no manual bale taking, saving a lot of labor costs and realizing continuous assembly-line production.
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Zero Bale Jamming & Smooth Ejection: The integral lift door opens in full range without dead angle, completely solving the common problems of incomplete opening, material residue and bale blocking of traditional rear discharge balers.
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Ultra-high Compression Density & No Pressure Loss: The hydraulic door fits tightly with the bin body during compression, forming a fully closed compression cavity. It avoids material leakage and hydraulic pressure loss, ensuring 30% higher bale density than ordinary same-level balers.
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Durable Industrial-grade Sealing Structure: Equipped with high-pressure wear-resistant sealing strips, the lift door maintains stable sealing performance under long-term high-pressure extrusion, effectively reducing material waste and equipment failure rate.
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Multi-layer Safety Interlock Protection: Built-in door body induction and safety interlock device. The system automatically locks compression action when the door is abnormally opened or closed, completely avoiding equipment damage and safety accidents caused by misoperation.
3. Key Product Features & Technical Strengths
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Heavy-duty Reinforced Industrial Structure: The fuselage and compression bin are made of thickened manganese steel plates and integral welding process. After overall stress relief treatment, the machine is resistant to high pressure, impact and deformation, supporting 24-hour uninterrupted heavy-load industrial operation.
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Large-tonnage Multi-cylinder Hydraulic System: Equipped with high-power hydraulic station and multi-group boosting hydraulic cylinders, providing stable ultra-high compression force. Fast compression cycle and large single processing capacity, meeting high-output production demands of large scrap yards.
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Intelligent PLC Automatic Control: Humanized HMI touch screen operation, supporting automatic cycle and manual jog dual modes. One-key start for full-process automatic operation, simple operation and low failure rate, suitable for long-term intensive production.
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Wide Compatibility of Hard Metal Materials: It can process thick scrap steel, waste steel plates, iron blocks, aluminum ingot scraps, copper materials, stainless steel scraps, car shell fragments and other heavy bulk metal wastes, covering almost all ferrous and non-ferrous metal scraps.
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Optimized Energy-saving Hydraulic Loop: Adopts energy-saving hydraulic circuit and air-cooling heat dissipation system, reducing invalid power consumption and oil temperature rise. It ensures stable operation in high-load environment while lowering unit energy consumption and production cost.
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Modular Maintenance Design: Core hydraulic and electrical components adopt international famous brand parts with stable performance. Modular assembly structure simplifies daily maintenance and parts replacement, reducing later operation and maintenance costs.
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Customized Industrial Configuration: Support customized bale size, working pressure, feeding mode and global standard voltage, adapting to different production scales and regional power supply conditions of overseas customers.
4. Processable Materials & Application Industries
Main Processable Scrap Materials
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Ferrous Metal Scraps: Thick scrap steel, waste steel plates, steel bars, iron blocks, scrap iron sheets, mechanical steel structural scraps
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Non-ferrous Metal Scraps: Aluminum scraps, copper scraps, brass leftovers, stainless steel scraps, aluminum alloy waste materials
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Large Bulk Metal Waste: Dismantled auto metal fragments, mechanical shell scraps, engineering metal waste and other heavy industrial metal residues
Core Application Scenarios
Large scrap metal recycling yards, steel mill waste treatment workshops, end-of-life vehicle (ELV) dismantling plants, machinery manufacturing factories, industrial metal waste centralized processing bases and large port metal packaging and transshipment projects.
5. Technical Specifications
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Item
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Parameter
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Product Name
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Large Horizontal Metal Baler with Hydraulic Lift Discharge Door
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Working Pressure
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250Ton – 630Ton (Industrial Customizable)
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Hourly Processing Capacity
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5 – 12 Ton/H
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Finished Bale Density
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1.4 – 1.8 t/m³
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Bale Size
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Large Industrial Custom Size
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Discharging Mode
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Fully Automatic Hydraulic Lift Door Ejection
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Control System
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PLC Intelligent Full Automatic Control
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Motor Power
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75KW – 200KW
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Machine Weight
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18T – 45T
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Operation Mode
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Automatic / Manual Switchable
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Certification
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CE / ISO Industrial Standard
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6. Product Competitive Advantages
Compared with conventional horizontal metal balers on the market, ourheavy duty hydraulic lift door horizontal metal baler has absolute industrial advantages in large-scale heavy metal recycling scenarios. Traditional balers mostly adopt manual flip doors or fixed discharge ports, which have low automation, high labor dependence, easy material leakage and bale jamming, seriously restricting production efficiency.
This upgraded industrial model integrates heavy-duty high-pressure compression and fully automatic hydraulic lift door discharging technology. It realizes closed high-density compression and unmanned automatic discharging, with higher output, denser bales and lower failure rate. The whole machine supports 24-hour continuous industrial operation, which can greatly improve the daily processing capacity of recycling plants, reduce long-term labor and logistics costs, and significantly increase the profit margin of metal recycling. It is the preferred high-end core equipment for large standardized metal recycling production lines.
7. Packaging, Shipping & After-sales Service
Export Standard Packaging & Delivery
All large industrial balers adopt heavy-duty steel frame fixed packaging + multi-layer waterproof, moisture-proof and rust-proof protection. Split container packaging is adopted for super-large equipment to avoid transportation damage. We support global mainstream international trade terms such as FOB, CIF, DDP and EXW, providing one-stop container loading, sea freight and door-to-door delivery services for global industrial customers.
Professional Global After-sales Support
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24-month full machine warranty and lifelong free technical consultation & solution support
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24/7 global online remote debugging, fault diagnosis and operation guidance
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Overseas on-site installation, commissioning and professional operator training service
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Long-term preferential supply of original hydraulic cylinders, pumps, valves and electrical spare parts
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Free personalized production line optimization scheme and equipment upgrade guidance
8. FAQ
Q1: What is the unique advantage of hydraulic lift discharge door compared with traditional balers?
A1: The hydraulic lift door realizes fully automatic unmanned discharging with zero bale jamming and zero pressure leakage. It solves the pain points of labor waste, low efficiency and loose bales of manual door balers, greatly improving industrial continuous production capacity.
Q2: What heavy metal scraps can this large horizontal baler process?
A2: It is specially designed for heavy and hard metal materials, including thick scrap steel, steel plates, iron blocks, copper and aluminum scraps, stainless steel waste and auto dismantling metal fragments, suitable for high-volume heavy metal recycling.
Q3: Can the machine work continuously for 24 hours in industrial scenarios?
A3: Yes. The industrial heavy-duty configuration, optimized heat dissipation system and reinforced body structure fully support 24-hour uninterrupted heavy-load operation, meeting the intensive production needs of large recycling bases.
Q4: Can we customize the machine parameters according to production needs?
A4: Absolutely. We provide full customization services for working pressure, bale size, processing capacity, feeding system and voltage to match customers’ different production scales and site conditions.
Reliable Factory of Heavy Duty Horizontal Metal Baler with Hydraulic Lift Door
We are a professional industrial heavy-duty baler manufacturer with more than 15 years of R&D and export experience in metal recycling machinery. All our large horizontal hydraulic metal balers with hydraulic lift discharge door have passed CE and ISO international certifications, with stable industrial-grade quality, superior compression performance and factory direct sales price. We focus on providing high-efficiency, energy-saving and automatic large-scale metal recycling equipment and overall production line solutions for global large recycling enterprises. Welcome to contact us for free technical parameters and customized quotation!
